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Vilas Engineering represents a business enterprise with strong commitment, foresight, technical expertise and on-time delivery. Our promoters have spent more than 3 decades in the pharmaceutical industry, which had helped Vilas Engineering carve an edge in this competitive pharma / biotech industry. We have successfully manufactured and supplied Rapid Mixer Granulator for various pharmaceutical companies.

Rapid Mixer Granulator
VILAS' Rapid Mixer Granulator  was developed in close co-operation with pharmaceutical and chemical industry. With the help of RMG wet sifting is generally no longer necessary. After the mixing of the dry components, subsequent wet granulation occurs (without transfer of dry mixture) producing loose granules in RMG. RMG is specially designed to meet the GMP requirements of the pharmaceutical industry.

WORKING PRINCIPLE

The VILAS' RMG working principle is based on 2 decisive factors essential for the mixing systems.

1. Spinning close to the bottom of the mixing bowl.

2. The impeller sets the entire mixture in a whirling-rising tumbling motion ensuring a quick and even distribution of all dry components which leads to an even distribution of all dry components  which leads to an even wetting of every granule. The large lumps occurred during wet mixing are broken up, by the strategically located chopping tool rotating at 1440/2880 RPM. The mix can be discharged with the impeller running through the outlet located on the side of the mixing bowl flush to the bottom. Easy accessibility for cleaning is guaranteed by the low profile. The mixing tool is easily removed from the drive shaft providing an unobstructed mixing area which may be cleaned very easily.

CONTROL PANEL

1. Control Panel is made up of S. S. sheet metal.
2. It is with special feature DISPLAY SYSTEM and MICROPROCESSOR with member keys.
3. Display system consists of indicator lamps for compressed air supply, main motor, chopper motor, bowl lid limit switch and for closed  / open status of discharge valve.
4. In case of insufficient compressed air supply pressure switch contained in the panel will prevent the machine from starting.
5. Limit switch is provided on main bowl lid, and discharge valve, which will de-energise the system when the lid is open.

MIXING BOWL

1. Dome shaped processing bowl which directs loose particles into whirling motion with the help of impeller.
2. Impeller consists of 2 full and 2 half solid mixing blades.
3. Inclination of the mixing blades accelerates rising and tumbling motion of the product in the bowl.
4. Specially designed chopper blades driven at high speed gives fast and even granulation, throughout the whole mass in the product bowl.
5. For easy accessibility in cleaning the side discharge assembly is provided with hinges.

SPECIAL FEATURES

1. Unit is designed to meet requirements of GMP.
2. Contact Parts can be SS 304 / 316 quality.
3. Specially designed control panel with display system and microprocessor.
4. Bowl, lid mixing agitator, discharge housing and all other contact parts will be of stainless steel.
5. All M. S. parts of the machine are cladded / covered with stainless steel.
6. Components of the machine are having easy accessibility for cleaning.
7. All electrical & pneumatic parts are pre-wired to simplify installation.
8. Limit switch is provided on main lid and discharge valve for safe operation.
9. Discharge can be provided on either side to suit clients requirement.

OPTIONS

1. Machine can be supplied with FLP electrical.
2. PLC can be provided for control panels, which can be integrated with computer for controlling  / recording various process parameters.
3. A. C. variact.
4. Dust free feeding system.
5. Vacuum drying system.
6. Jacketted vessel for heating or cooling.
7. Binder solution adding and cleaning in place (CIP) in built

TECHNICAL SPECIFICATIONS

Model SRMG-10 SRMG 25 SRMG 50 SRMG 100 SRMG 150 SRMG 250 SRMG 400 SRMG 600 SRMG 1000
Gross Volume in litres 10 25 50 100 150 250 400 600 1000
Working Volume in litres 8 20 40 80 120 200 320 480 800
Main Motor in HP & 2/3 HP/3ph/ 3/5 HP/3ph/ 3/5 HP/3ph/ 7.5/10 HP/3ph/ 10/15 HP/3ph/ 20/30 HP/3ph/ 30/40 HP/3ph/ 40/50 HP/3ph/ 63/85 HP/3ph/
RPM Dual speed 750 / 1500 750 / 1500 750 / 1500 750 / 1500 750 / 1500 750 / 1500 750 / 1500 750 / 1500 750 / 1500
Mixing speed RPM 75 / 150 75 / 150 75 / 150 75 / 150 75 / 150 75 / 150 75 / 150 75 / 150 75 / 150
Chopper motor HP& 1/1.5 HP/3ph/ 1/2 HP/3ph/ 2/3 HP/3ph/ 2/3 HP/3ph/ 3/5 HP/3ph/ 3/5 HP/3ph/ 5/7.5 HP/3ph/ 5/7.5 HP/3ph/ 10/15 HP/3ph/
RPM Dual speed 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880
Output speed RPM 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880 1440 / 2880
Weight in Kgs. 200 900 1000 1400 1500 1800 2000 2500 3500
Overall dimensions
Length 1450 1440 1700 2350 2400 2550 2880 3100 3300
Width 600 1000 750 1100 1430 2350 2450 2690 3150
Height 950 1310 1400 1750 2185 2050 2275 2510 3035
H-1 1060 1345 1600 1900 2280 2585 2960 3250 37

Address: VILAS ENGINEERING WORKS
Unit no. 4, Shreenath Industrial Estate, Mahakali Caves Road,
Andheri (E), Mumbai, INDIA 400093
Tel: +91-22-28216784

 

Strip Packing Machinery | Tablet Inspection | Packing Conveyor | Blister Packing Machine | Planetary Mixer | Rapid Mixer Granulator | Mass Mixer | Drum Blender | Octagonal Blender | Double Cone Blender | V Blender | Multi Mill | Vibro Sifter | Coating Pan | Reactor | V Cone Mixer | Condenser / Heat Exchanger | Sigma Mixer | Ribbon blender | Sugar Manufacturing Tank | Jacketed Tank | Storage Tank | High Speed Homogenizer | Fluid Bed Dryer | Vacuum Shelf Dryer | Tray Dryer | Ointment Plant with Inline Homogenizer | Planetary Mixer VJHSE | Nutsche Filter

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